Strain-rate dependence of surface/subsurface deformation mechanisms during nanoscratching tests of GGG single crystal

Constant- and varied-depth nanoscratching tests of GGG single crystal were carried out at different scratching velocities. The morphologies of the scratched grooves and chips were analysed using scanning electron microscope. The experimental results indicated that higher scratching velocity led to shallower penetration depth, shallower residual depth, and larger continuous chips. Increasing the scratching velocity could effectively improve the plasticity and reduce the brittle-to-ductile transition depth of GGG single crystal. Based on the contact stress and contact area between the analysed sample and Berkovich indenter, a model for predicting the penetration depth was developed, which took into account the strain rate effect and elastic recovery of materials. The model was verified using constant- and varied-depth nanoscratching tests, and the predicted and experimental results were in good agreement. Subsurface damage underneath the ductile surface was characterised using transmission electron microscope. The TEM results demonstrated that higher scratching velocity led to the slipping planes appearing in more directions, which prevented the generation of long slipping plane and reduced the depth of the damage layers. The plastic deformation of GGG at the scratching velocity of 100 μm/s was dominated by poly-crystalline nanocrystallites and amorphous phases, and was similar to that at the low scratching velocity. This study provided a fundamental understanding of the strain-rate dependence of surface/subsurface deformation mechanisms of GGG during ultra-precision machining.     

海绵城市建设PPP项目委托代理契约分析

针对海绵城市PPP(Public-Private Partnership)项目建设、运营管理问题,为了降低由于项目参与的各方掌握信息、地位的不对称而产生的道德风险、维护各参与方的合法权益,基于一定的前提假设,构建海绵城市建设PPP项目契约模型,利用优化理论分别从代理企业和政府方两个主体的效用对模型的各个参数相关关系进行了分析,并利用数值模拟讨论了监控机制各参数对政府方监控意愿的影响。最后,结合常德市海绵城市PPP项目建设的案例,分别分析在当前考核机制下项目在建设、运营期可能存在的问题,并提出了相应的对策以解决这些问题。结果表明:代理企业的监控和激励措施具有互补性,海绵工程项目风险来源广泛,企业为规避风险会偏好零风险的固定收益,设定监控机制能激励企业更加努力的工作。     

气控环形防喷器密封胶芯大变形分析

针对气控环形防喷器胶芯在密封过程中的大变形以及与油管存在密封压力难以计算的问题,建立胶芯物理模型,结合厚壁筒理论与橡胶本构方程,同时考虑胶芯的材料非线性和几何非线性,探讨防喷器密封过程中胶芯变形与接触压力的变化。根据胶芯变形过程中无变形阶段、自由变形阶段和接触变形阶段的不同受力状况,利用迭代的方法对每个离散微段施加控制压力,得到不同控制压力下胶芯变形量与接触压力,并与仿真结果进行比较。结果表明:在自由变形阶段,随控制压力增加,胶芯变形量逐渐增大且由中间向两侧逐渐减小;在接触变形阶段,胶芯内径保持不变,且与油管间接触压力不断增加。采用胶芯变形理论方法计算的接触压力变化规律与仿真结果基本相同,验证了胶芯变形理论计算方法的正确性。     

A side-sensitive synthetic coefficient of variation chart

Control charts for monitoring the coefficient of variation (γ) are useful for processes with an inconsistent mean (μ) and a standard deviation (σ) which changes with μ, by monitoring the consistency in the ratio σ over μ. The synthetic-γ chart is one of the charts proposed to monitor γ, and its attractiveness lie in waiting until a second point to fall outside the control limits before a decision is made. However, existing synthetic-γ charts do not differentiate between the points falling outside the upper control limit (UCL) and lower control limit (LCL). Hence, this paper proposes a side-sensitive synthetic-γ chart, where successive nonconforming samples must either fall above the UCL or below the LCL. Formulae to compute the average run length (ARL), the standard deviation of the run length (SDRL) and expected average run length (EARL) are derived using the Markov chain approach, and the algorithms to obtain the optimal charting parameters are proposed. Subsequently, the optimal charting parameters, ARL, SDRL and EARL values for various numerical examples are shown. Comparisons show that the side-sensitive synthetic-γ chart consistently outperforms the existing synthetic-γ chart, especially for small shifts. The proposed chart also consistently outperforms the Shewhart-γ chart, while showing comparable or better performance than the Exponentially Weighted Moving Average (EWMA) chart for most shift sizes, except for very small shifts. Finally, this paper shows the implementation of the proposed chart on an industrial example.     

深圳抽水蓄能电站监控新技术应用研究与实践

通过对安防、工业电视和门禁等新技术的研究,设计了一套先进的监控系统,包括硬件平台、系统管理、应用软件,利用深圳抽水蓄能电站已形成的光纤网络通道把分布在方圆10 km范围内多个站端设备以环路的方式连接起来,把可靠成熟的新技术融合到整个平台。自首台机组成功投运,监控系统为电站正常运行保驾护航,高清摄像机、视觉识别、行为分析、边界防护等新技术的应用为工程项目增添了亮点,使电站现场管理更加智能化、规范化。     

Effect of Bimodal Grain Size Distribution on the Strain Hardening Behavior of a Medium-Entropy Alloy

The evolution of strain hardening behavior of the Fe_(50)(CoCrMnNi)_(50) medium-entropy alloy as a function of the fraction of recrystallized microstructure and the grain size was studied using the Hollomon and Ludwigson equations.The specimens under study were partially recrystallized,fully recrystallized with ultrafine-grained microstructure,and fully recrystallized with coarse grains.The yield strength decreases steadily as the fraction of recry stallized micro structure and grain size increases due to the recovery process and the Hall-Petch effect.Interestingly,the bimodal grain distribution was found to have a significant impact on strain hardening during plastic deformation.For instance,the highest ultimate tensile strength was exhibited by a 0.97 μm specimen,which was observed to contain a bimodal grain distribution.Furthermore,using the Ludwigson equation,the effect of the bimodal grain distribution was established from the behavior of K_2 and n1 curves.These curves tend to show very high values in the specimens with a bimodal grain distribution compared to those that show a homogenous grain distribution.Additionally,the bimodal grain distribution contributes to the extensive L(u|")ders strain observed in the 0.97 μm specimen,which induces a significant deviation of the Hollomon equation at lower strains.     

基于PMU的电力系统监控体系结构优化设计

文中提出了一种利用有限数量的相量测量单元(PMU)和相量数据集中器(PDC)设计最优监控结构的方法。通过在大量的设定值场景下,使电力系统可观测性曲线的期望值最大化,同时使通信基础设施成本最小化,最终确定PMU和PDC的最佳位置。提出了一种非线性动态扩展卡尔曼滤波(EFK)状态观测器。这种状态观测器可以将暂态行为转换为由代数微分方程描述的广域电力系统,而无需非线性反演技术。最后以IEEE-5电力系统为例,说明了该方法的有效性。     

The digital twin of the quality monitoring and control in the series solar cell production line

With the development of intelligent manufacturing (IM), the Digital twin (DT) has become an important means to the evolution mechanism of the process. Many researchers pay attention on the realization of DT in different industries. Based on the DT and Digital Twin Shop Floor (DTS) model, a novel, high throughput metrology method is proposed in the process quality monitoring and control of the Series Solar Cell Production Line (SSCPL) for detailed performance analysis. The variance of individual loss parameters and their impact on quality performance are quantified and mapped into the virtual space. The nature of their distributions and correlations provide great insights about quality loss mechanisms in process monitoring, helping to prioritize efforts for optimizing the control of the SSCPL in the physical space. Additionally, the parameters can be tied back to the physical space, allowing the data to be used directly for the control in the manufacturing. The data-loop of “Autonomous perception of process parameters - Dynamic behaver mapping - Online monitoring - Online data analysis - Parameters configuration & control” can be obtained in the model. This paper provides an application paradigm for DT and IM.